High-Volume Control Panel Build, One Month Ahead of Schedule

A household-goods manufacturer needed a high volume of control panels built on a tight clock. They wanted a partner who could take a bill of materials and a layout and turn it into shipped, compliant equipment — without pulling their internal team off the work that pays the bills: making and moving product.

The challenge

• Convert BOMs and design layouts into functional, compliant equipment controls.
• Maximize output while their team stayed focused on product distribution.
• Hit a high panel count on an expedited timeline.

What we did

• Optimized the panel designs for both delivery speed and compliance.
• Leaned on economies of scale and standardized tooling across the run.
• Dedicated expanded panel shop capacity specifically to OEM build work.
• Built an implementation strategy and process documentation so nothing depended on a single person.
• Tightened workflow inside the shop and across the supply chain.

The outcome

• Every panel delivered one full month ahead of schedule, in a single consolidated shipment.
• The client now has a local, scalable panel shop they can return to without re-qualifying anyone.
• A foundation for broader collaboration across future builds.